Some Do’s
and Don’ts
When working with BUILDER'S
BOG™
Do
* Use an oil-based primer/undercoat for maximum exterior durability
in the sun, especially in wet areas.
* Ensure hardener is within specified range-which is very large. Less
and it will never fully react and cure to its proper strength . More,
and it will remain soft and greasy and won’t accept paint well.
* Store in a cool place – the cooler the better for max shelf
life. Keep below 30°C above this temperature, storage life will
be reduced greatly. The end of usable life is when the product is
too stiff to apply.
* Where screw holding is required , ensure the screw passes through
the BUILDER'S
BOG™
and into solid timber beneath,if any appreciable load is to be carried
e.g in fitting a new door lock or repairing hinge beds etc.. BUILDER'S
BOG™
is not formulated as an adhesive and its easy-machining qualities
are not compatible with maximum structural strength in tension and
shear, though compressive strength is very good.
* Ensure all the repair is scuffed and sanded before painting. This
removes the film, which BUILDER'S
BOG™
forms on its exposed surface. Paint will not stick well to this film.
Don’t
* Prime or treat wood first. Many anti-rot-treatments interfere with
the chemical reaction, which cures the BUILDER'S BOG™. Water
based paints, in particular, are softened by components in the BUILDER'S
BOG™ and spoil the subsequent bond to the substrate. Oil based
paints which are fully hard (which takes many days to achieve) are
not affected, but the bond is still less than that of BUILDER'S BOG™
directly on sound timber cellulose, where it chemically binds.
* Paint before the BUILDER'S BOG™ is fully cured and sanded
to a non-tacky surface. Sanding is important, everywhere you intend
to paint.
* Use water-base paint where max. Adhesion in hot sun and rain is
required.
* Under-catalyse to allow working time to extend above design limits.
* Where many tiny holes or shallow depressions are involved, it is
suggested you use a conventional single pack filler. Otherwise, if
you must have the superior cured properties of BUILDER'S BOG™,
use many small mixes catalysed to the correct minimum level, and work
in the shade and at the lowest temperature possible to extend working
time. This is not the application where BUILDER'S BOG™ excels
– it is designed to repair and replace larger areas of rotten
or missing timber, where speed of working is important and single
pack fillers are too slow to dry.
* Allow previous mix to get in the can. It will harden the whole can
accidentally!
Tips
on Using BUILDER'S BOG™
Because heat accelerates and cold slows the curing reaction, one can
put one part of a single mix in the icebox whilst using the other part
in the sun (or heating it with a hot air gun). The second cold part
can then be rapidly applied to the first where a delay to mix up a new
lot is not permissible. So long as the first fill is still heating up
from the chemical reaction, the second layer from the icebox ca be applied
without sanding and this can help in deep holes and places where sanding
is impossible until the surface is raised flush. It also saves cleaning
tools between mixes, since it is important not to get any previous mix
into the tin of fresh material, or it will harden unintentionally in
the tin!
To colour Builder’s Bog, use only dry oxide pigments, obtainable
from you paint or hardware retailer. Don’t use oil or “
universal” liquid tinters, they degrade the final properties.
Where the pink colour of the hardener is a problem, you can obtain white
hardener by special request. Pink is used to indicate the correct level
and thoroughness of mixing. One cannot tell this with white hardener
paste.
For quickest machining, catch the fill at the balsa wood stage, which
lasts several minutes before max temperature is obtained. Max temperature
depends on the depth of fill and how quickly the heat is being lost
to the atmosphere. It can go over 100 °C,
on a big fill – sufficient to burn you if not careful. Shallow
fills will not warm detectably, and anything thinner than 2mm needs
special care if temperature are below 15°C.
Do not use the product outside when it is too cold to apply paint i.e.
generally below 10 °C.
unless you can provide extra warmth.
Always replace the lid to prevent the cross-linking agents from evaporating.
Where a complicated shape eg a piece of cornice moulding, is required,
you can make a pattern out of Builder’s Bog from an existing piece,
using cooking foil and car wax to separate the pattern. Then cast your
new piece from Builder’s Bog, using the waxed-foil side of the
mould you have just made, spreading it on the foil to the approximate
thickness you need. When cured, press it into position on a bed of builder’s
Bog mix, allow to gel, and trim off the flash with a blade. Sand the
joint lightly and you will have an invisible replacement, very easily.
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Important
Tips:
• Wet wood can cause blistering problems, especially exposed
to direct sun, and if varnished with water-based coatings.
• Use an oil based varnish, especially in wet areas.
• Store in a cool place (<30°C) to maximize shelf life.
Product cures best over 10°C. Stay above this.
• Do not apply over varnish or newly anti-rot treated wood,
as the bonding may weaken.
• Do not allow hardener or colour past to contaminate and spoil
the remaining filler in the can.
• As illustrated, for cross-grain fills, elongate the hole along
the grain with a sharp instrument to match the woodgrain pattern,
before filling. This will disguise the transition between the wood
and the filler.
• Sanding and varnishing will change the timber colour (sometimes
greatly). Match to finished (or wetted) timber.
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